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The main reasons for the damage of bellow expansion joints are corrosion and water hammer.
2025 / 04 / 10
The primary causes of damage to expansion bellows include corrosion and water hammer. According to multiple pieces of evidence, corrosion and water hammer are two major factors leading to the damage of bellows compensators. Corrosion is one of the significant reasons for the damage to bellow exansion joint. It can be caused by various factors, including internal media and external environmental conditions. For instance, when the internal media does not meet standard requirements, corrosive substances in the external environment can accelerate the damage to bellows compensators. In particular, stainless steel bellows compensators are prone to pitting corrosion or intergranular corrosion in steam containing Cl ions. Especially pitting or intergranular corrosion resulting from improper water quality treatment can weaken the structural integrity of the compensator, ultimately leading to its damage. Water hammer is also an important cause of damage to bellows compensators. Water hammer refers to the immense pressure generated by water flow shock waves on the piping system. If this pressure is not released in a timely manner, it can cause severe physical damage to bellows compensators. For example, water hammer effects can lead to bellows deformation or even cracking, serious
How should Non-Metal Expansion Joints be stored?
2025 / 04 / 08
Non-metal expansion joints should follow the requirements below during storage to ensure their performance and service life: 1.Clean Storage: Ensure that the surface of the farbic expansion joint is free from dust, dirt, and other debris before storage to prevent any impact on its performance and lifespan. 2.Avoid Extreme Environments: Do not store fiber compensators in environments with excessively high or low temperatures, as this may cause material aging, hardening, or embrittlement.
Water Line Related to types of flanges
2025 / 04 / 03
I.Definition of Pipe Flange Water Line The term "water line of a flange" refers to the sealing path located at the flange connection. In flange connections, sealing gaskets or packing materials are used to ensure leak-tightness at the joint, while bolts are employed to tightly fasten the two flanges together. The position where these gaskets or packing materials are installed constitutes the water line of the flange.
2025 / 04 / 02
The threaded union rubber expansion joint, also known as the threaded flexible connection or threaded rubber flexible connection, is a type of pipeline joint with high elasticity, high air tightness, medium resistance, and climate resistance. It utilizes the advantages of rubber's elasticity, high air tightness, medium resistance, weather resistance, and radiation resistance. It is compounded with high-strength, cold and heat-stable polyester cord fabric and vulcanized through high-pressure and high-temperature molds. The main functions of the threaded expansionn connection are to reduce vibration, lower noise, provide good flexibility, and be easy to use. Special attention should be paid to its installation length to avoid excessive or insufficient pipeline length, which may affect installation. When selecting a threaded rubber joint, we need to consider its nominal diameter, such as DN20-DN80, as well as its sealing performance. According to the manufacturing process, there are two types: mechanical mold and pneumatic mold. The threaded material can be made of malleable iron, and the ball material has various types, including natural rubber, EPDM rubber, oil-resistant rubber, and wear-resistant rubber, which can be selected based on the different medium conveyed inside the pipeline. To choose a suitable threaded rubber joint, several factors need to be considered: working pressure: the commonly used pressure sizes of threaded rubber flexible joints are 1.0MPa/1.6MPa and 2.5MPa. Select the appropriate one based on the working pressure of the pipeline. When the instantaneous pressure of the pipeline is greater than the normal working pressure, a joint with a higher working pressure should be selected. Connection methods: common connection methods include flange connection, clamp connection, and threaded connection. When installing a threaded rubber flexib
Specific functions of flange type bellows expansion joints during installation and operation
2025 / 04 / 01
A flange type bellow expansion joint is a compensation component commonly used in piping systems. It achieves the following key functions through the effective expansion and contraction deformation of its main working body, the bellows: 1.Absorption of Thermal Expansion and Contraction: The flange bellows expansion joint can compensate for changes in pipe dimensions caused by temperature variations, i.e., thermal expansion and contraction, thereby reducing stress concentrations and potential damage in the piping system.
How much do you know about the installation precautions for flexible metal hoses?
2025 / 03 / 28
Stainless Steel Flexible HoseStainless steel flexible hose is devices used for protecting wires, cables, and automation instrumentation signals, as well as for civil shower hoses. Their sizes range from 3mm to 150mm in diameter. Key features of these hoses include their ability to withstand certain pressures and the option to customize the number of stainless steel wire or steel strip layers based on specific application scenarios. The general pressure range of stainless steel flexible hoses is PN0.6—32.0MPa, with a maximum reach of 42.0MPa. This pressure range enables their application in diverse industrial environments, such as machinery, chemical engineering, petroleum, metallurgy, and food industries.
Reasons for Leakage in Threaded Rubber Expansion Joint
2025 / 03 / 27
thread union rubber expansion joint is prone to leakage in the following situations: 1.Improper Installation: If during installation, the neck of the joint's spherical body is not fully seated in the flange groove, or if installation screws are over-tightened causing damage to the rubber sealing surface, leakage may occur. 2.Flange Compatibility Issues: Using flanges that do not match the threaded flexible connection specifications (e.g., oversized flanges) may damage the sealing surface during pipeline operation, leading to leakage. 3.Over-Extension In
How to select the appropriate flange adapter?
2025 / 03 / 26
Flange adaptor is primarily used to connect two different types of flanges when they cannot be directly mated together. They enable the connection of flanges with different specifications or types to establish an interface between pipes or equipment. For instance, they can be used to connect PVC flanges with other materials such as steel, copper, and cast iron; steel flanges with other materials like PVC, brass, and copper; and cast iron flanges with other materials. Additionally, they are commonly used to connect ductile iron flanges with other materials. When selecting a suitable flange adapter, several factors need to be considered: Application scenario: Different application scenarios may require different flange adapters. For example, flange adapters used in high-temperature
Summary of the Steps and Methods for Repairing Corrugated Compensator
2025 / 03 / 24
The steps and methods for repairing a bellows expansion joint can be summarized as follows: 1.Disassembly and Cleaning: First, the expansion bellow compensator needs to be disassembled from the system. Clean its inner walls and bellows thoroughly to ensure no contamination during subsequent processing. 2.Inspection and Detection: Check the bellows for cracks, deformations, and other issues. If problems are found, replacement is necessary. For non-ferromagnetic materials (e.g., stainless steel plates), employ Magnetic Particle Inspection (MPI) or Penetration Testing (PT) to detect surface defects such as cracks, bulges, and hairline fissures. These methods help identify potential issues for timely resolution.
Can bellow expansion joint and metal hose replace each other?
2025 / 03 / 21
In gas pipeline design, two common types of expansion bellows are used to eliminate both internal pipeline stress and external imposed forces: Bellow expansion joints:Bellows primarily eliminate longitudinal stress. For example, in high-rise building designs, it is advisable to install bellows before the ball valve on the inlet pipe (along the gas flow direction). This mainly serves to prevent dam
Differences in ANSI Flanges Across Different Pressure Ratings
2025 / 03 / 20
ANSI Flanges: Design Variations Across Pressure Ratings ANSI flange is a component used to connect pipelines, valves, equipment, etc., secured via bolted joints to ensure system sealing and structural integrity. Flange design and application must comply with specific standards and codes to guarantee safety and reliability under varying operating conditions. For flanges of the same nominal diameter, design and construction differ across pressure ratings, primarily manifested in the following aspects:
How to Protect the PTFE Lining During Installation of PTFE Lined Bellows Expansion Joints?
2025 / 03 / 19
Precautions for Protecting PTFE Linings During Installation of PTFE Lined Bellows Expansion Joints: 1.Avoid Impacts and ScratchesDuring transportation and installation, exercise extreme caution to prevent impacts or scratches to the expansion joint. PTFE lined bellow expansion joint is typically fabricated by pressing thin-walled stainless steel plates, so avoid sparks generated during welding processes from contacting the unit to prevent damage.
Detailed Introduction to Flange type bellow expansion joint for valves
2025 / 03 / 18
Working Principle and Detailed Introduction of Flange Type Bellow Expansion Joint for Valves The operating mechanism of flange bellows expansion joint for valves primarily relies on their flexible structure to compensate for dimensional changes or displacements in pipelines caused by temperature variations, mechanical vibrations, or other factors. Below is a specific breakdown of their functions: 1. Compensation
Procedures for Properly Measuring the Dimensions of Non-Metallic Expansion Joints
2025 / 03 / 17
To properly measure the dimensions of non-metallic expansion joints, use appropriate measuring tools and follow these steps: Measurement Preparation
What are the functions of rubber expansion joints in heating pipelines?
2025 / 03 / 14
We all know that there are many types of rubber expansion joints and they are used in a wide range of applications. However, the flange type is commonly used, exhibiting different characteristics when applied in different areas. We often hear that they are used in water supply and drainage pipelines, and some manufacturers highly recommend their application in heating pipelines. So, what are the actual functions of rubber expansion joints in heating pipelines? Today, let's discuss this topic. It consists of flange rubber expansion joint, pipe clamp flanges, transmission rods, and other components, which can reduce working pressure thrust (blind plate force) and compensate for installation deviations. It is suitable for connecting pumps and other accessories. Application fields
2025 / 03 / 13
The tetrafluoroethylene-lined rubber expansion joint is a rubber joint or an EPDM abrasion-resistant joint that is internally coated with PTFE (PolyTetraFluoroEthylene), also known as TEFLON. This coating effectively protects the rubber joint from corrosion by aggressive media such as strong acids, strong bases, or high-temperature oils. The PTFE coating adheres well to the inner wall of the pipeline, preventing detachment due to media erosion or pipeline expansion and contraction, thus ensuring that the original mechanical and physical properties of the rubber flexible joint remain unaffected. It can still compensate for pipeline vibrations, absorb pipeline displacements, and reduce pipeline noise.
2025 / 03 / 12
Rubber expansion joints are also known as rubber expansion joints,rubber flexible joint,rubber soft joint,rubber flexible expansion joint,flexible rubber expansion Joint high-pressure rubber joints, rubber shock absorbers, compensators, and so on. They can be classified into three types based on connection methods: loose flange, fixed flange, and threaded; and five types based on structure: single-sphere, double-sphere, reducing, elbow, and air pressure coil. These rubber joints are made of inner and outer rubber layers, cord fabric layers, and steel wire rings, which are first vulcanized into tubular rubber components and then combined with metal flanges or parallel connectors in a loose manner. This product can reduce vibration and noise, and compensate for thermal expansion and contraction caused by temperature changes, making it widely used in various piping systems. I. Material Analysis of Oil-resistant Rubber Joints:
2025 / 03 / 11
In power plants, the lime slurry system plays a crucial role in transporting lime slurry from storage bins to boilers. Due to the abrasiveness of coal powder flow, selecting the appropriate material for rubber flexible joints is vital to ensuring the reliability and economy of the entire coal powder conveying system. So, how should we choose the material for rubber flexible joints in coal powder conveying pipelines of power plants? Let's take a closer look together. Tetrafluoroethylene PTFE lined rubber expansion joints excel in applications involving lime slurry in desulfurization pipelines. PTFE is a material with exceptional corrosion resistance and wear resistance. Therefore, PTFE lined rubber joint can effectively withstand the erosion and wear caused by lime slurry, ensuring long-term stable operation of the pipeline system. Specifically, the advantages of PTFE lined rubber expansion joint in desulfurization pipelines include:
2025 / 03 / 10
The production process of double sphere rubber expansion joints needs to be strictly controlled to ensure product quality. Here are some possible methods for controlling the production process: Standardization of Process Flow: Establish detailed production process flowcharts and ensure that the operational procedures are clearly defined, including raw material processing, molding, assembly, testing, and other stages. Control of Process Parameters: Set and control various process parameters, such as rubber vulcanization temperature, pressure, and time, to en
What is the function of a double sphere rubber expansion joint with a pressure boosting ring?
2025 / 03 / 05
A rubber expansion joint is a device used to connect pipes, commonly applied in pipe connections and compensation. It can absorb pipe vibrations, displacements, and deformations through the elasticity and plasticity of rubber materials, protecting pipes and equipment from damage. In some specific cases where the piping system experiences significant displacement or vibration, double sphere rubber expansion joints are used. This type of joint consists of two spherical rubber parts fixed by metal flanges and bolts. The reinforcing ring in a double sphere rubber expansion joint refers to a layer of rubber added between the two spherical parts of the joint. The purpose of this ring is to further enhance the joint's pressure resistance and wear resistance, thereby increasing its service life.
How corrosion resistant is the single sphere rubber expansion joint?
2025 / 03 / 03
The single sphere flexible rubber joint, also known as a flexible rubber coupling, pipeline shock absorber, rubber vibration isolator, and rubber hose, is a flexible connector for metal pipelines. It consists of an inner rubber layer, nylon cord fabric reinforcement, an outer rubber layer composite rubber sphere, and a loose-fit metal flange. It features high pressure resistance, good elasticity, large displacement capacity, the ability to balance pipeline deviations, effective vibration absorption, noise reduction, and easy installation. It can be widely used in water supply and drainage, circulating water, HVAC, firefighting, papermaking, pharmaceuticals, petrochemicals, shipping, water pumps, compressors, fans, and other piping systems. The single sphere rubber joint can significantly reduce vibration and noise in piping systems and fundamentally solve issues such as interface displacement, axial expansion and contraction, and misalignment in various pipelines. Depending on the material, JGD-type flexible rubber joints can be made into various types that are resistant to acids
Gain an in depth understanding of customized processing for rubber expansion joint
2025 / 02 / 26
For many people, rubber expansion joint may not be unfamiliar, especially in the industrial and construction sectors. But did you know? Rubber expansion joints can also be customized to meet individual needs, thereby satisfying various application requirements. Below, let's delve into the customized processing of rubber expansion joints! Firstly, let's understand what rubber expansion joints are. Rubber expansion joints are vital components used for pipeline connections, capable of connecting pipes of different diameters and materials. They possess excellent elasticity and abrasion resistance, effectively absorbing vibrations and impacts generated during pipeline use, thus ensuring the safe operation of the piping system. In various industrial fields such as chemicals, petroleum, and electricity, rubber expansion joints play a crucial role.
Flexible single sphere rubber expansion joint play a crucial role in the outfit of shipyards
2025 / 02 / 24
Flexible single sphere rubber expansion joint plays a significant role in the outfit of shipyards, primarily used for connecting piping systems and addressing stress concentrations caused by issues such as thermal expansion and contraction, vibration, or displacement of pipes, thereby protecting the safe operation of pipes and equipment. Below are some suggestions regarding the selection and use of flexible single sphere rubber expansion joints in shipyard outfits: Material Selection: Rubber Material: I
Which industries apply PTFE lined rubber expansion joints?
2025 / 02 / 20
1. Chemical Industry Used for transporting corrosive media such as acids, alkalis, and salts, commonly seen in pipeline connections and compensation. 2. Oil and Gas Industry Used for transporting corrosive oil and gas media, suitable for high-temperature and high-pressure environments. 3. Pharmaceutical Industry Used for transporting corrosive pharmaceutical liquids and chemicals, ensuring the sealing and corrosion resistance of pipeline systems. 4. Food and Beverage Industry Used for transporting corrosive food ingredients or additives, complying with hygiene standards. 5. Power Industry Used for transporting corrosive media, such as limestone slurry in desulfurization systems. 6. Water Treatment Industry Used for transporting corrosive wastewater or chemicals, such as acidic or alkaline media in sewage treatment. 7. Metallurgical Industry Used for transporting corrosive media, such as pickling solutions and electrolytic solutions. 8. Paper Industry Used for transporting corrosive chemicals,
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Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.