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2025 / 03 / 13
The tetrafluoroethylene-lined rubber expansion joint is a rubber joint or an EPDM abrasion-resistant joint that is internally coated with PTFE (PolyTetraFluoroEthylene), also known as TEFLON. This coating effectively protects the rubber joint from corrosion by aggressive media such as strong acids, strong bases, or high-temperature oils. The PTFE coating adheres well to the inner wall of the pipeline, preventing detachment due to media erosion or pipeline expansion and contraction, thus ensuring that the original mechanical and physical properties of the rubber flexible joint remain unaffected. It can still compensate for pipeline vibrations, absorb pipeline displacements, and reduce pipeline noise.
2025 / 03 / 12
Rubber expansion joints are also known as rubber expansion joints,rubber flexible joint,rubber soft joint,rubber flexible expansion joint,flexible rubber expansion Joint high-pressure rubber joints, rubber shock absorbers, compensators, and so on. They can be classified into three types based on connection methods: loose flange, fixed flange, and threaded; and five types based on structure: single-sphere, double-sphere, reducing, elbow, and air pressure coil. These rubber joints are made of inner and outer rubber layers, cord fabric layers, and steel wire rings, which are first vulcanized into tubular rubber components and then combined with metal flanges or parallel connectors in a loose manner. This product can reduce vibration and noise, and compensate for thermal expansion and contraction caused by temperature changes, making it widely used in various piping systems. I. Material Analysis of Oil-resistant Rubber Joints:
2025 / 03 / 11
In power plants, the lime slurry system plays a crucial role in transporting lime slurry from storage bins to boilers. Due to the abrasiveness of coal powder flow, selecting the appropriate material for rubber flexible joints is vital to ensuring the reliability and economy of the entire coal powder conveying system. So, how should we choose the material for rubber flexible joints in coal powder conveying pipelines of power plants? Let's take a closer look together. Tetrafluoroethylene PTFE lined rubber expansion joints excel in applications involving lime slurry in desulfurization pipelines. PTFE is a material with exceptional corrosion resistance and wear resistance. Therefore, PTFE lined rubber joint can effectively withstand the erosion and wear caused by lime slurry, ensuring long-term stable operation of the pipeline system. Specifically, the advantages of PTFE lined rubber expansion joint in desulfurization pipelines include:
2025 / 03 / 10
The production process of double sphere rubber expansion joints needs to be strictly controlled to ensure product quality. Here are some possible methods for controlling the production process: Standardization of Process Flow: Establish detailed production process flowcharts and ensure that the operational procedures are clearly defined, including raw material processing, molding, assembly, testing, and other stages. Control of Process Parameters: Set and control various process parameters, such as rubber vulcanization temperature, pressure, and time, to en
What is the function of a double sphere rubber expansion joint with a pressure boosting ring?
2025 / 03 / 05
A rubber expansion joint is a device used to connect pipes, commonly applied in pipe connections and compensation. It can absorb pipe vibrations, displacements, and deformations through the elasticity and plasticity of rubber materials, protecting pipes and equipment from damage. In some specific cases where the piping system experiences significant displacement or vibration, double sphere rubber expansion joints are used. This type of joint consists of two spherical rubber parts fixed by metal flanges and bolts. The reinforcing ring in a double sphere rubber expansion joint refers to a layer of rubber added between the two spherical parts of the joint. The purpose of this ring is to further enhance the joint's pressure resistance and wear resistance, thereby increasing its service life.
How corrosion resistant is the single sphere rubber expansion joint?
2025 / 03 / 03
The single sphere flexible rubber joint, also known as a flexible rubber coupling, pipeline shock absorber, rubber vibration isolator, and rubber hose, is a flexible connector for metal pipelines. It consists of an inner rubber layer, nylon cord fabric reinforcement, an outer rubber layer composite rubber sphere, and a loose-fit metal flange. It features high pressure resistance, good elasticity, large displacement capacity, the ability to balance pipeline deviations, effective vibration absorption, noise reduction, and easy installation. It can be widely used in water supply and drainage, circulating water, HVAC, firefighting, papermaking, pharmaceuticals, petrochemicals, shipping, water pumps, compressors, fans, and other piping systems. The single sphere rubber joint can significantly reduce vibration and noise in piping systems and fundamentally solve issues such as interface displacement, axial expansion and contraction, and misalignment in various pipelines. Depending on the material, JGD-type flexible rubber joints can be made into various types that are resistant to acids
Gain an in depth understanding of customized processing for rubber expansion joint
2025 / 02 / 26
For many people, rubber expansion joint may not be unfamiliar, especially in the industrial and construction sectors. But did you know? Rubber expansion joints can also be customized to meet individual needs, thereby satisfying various application requirements. Below, let's delve into the customized processing of rubber expansion joints! Firstly, let's understand what rubber expansion joints are. Rubber expansion joints are vital components used for pipeline connections, capable of connecting pipes of different diameters and materials. They possess excellent elasticity and abrasion resistance, effectively absorbing vibrations and impacts generated during pipeline use, thus ensuring the safe operation of the piping system. In various industrial fields such as chemicals, petroleum, and electricity, rubber expansion joints play a crucial role.
Flexible single sphere rubber expansion joint play a crucial role in the outfit of shipyards
2025 / 02 / 24
Flexible single sphere rubber expansion joint plays a significant role in the outfit of shipyards, primarily used for connecting piping systems and addressing stress concentrations caused by issues such as thermal expansion and contraction, vibration, or displacement of pipes, thereby protecting the safe operation of pipes and equipment. Below are some suggestions regarding the selection and use of flexible single sphere rubber expansion joints in shipyard outfits: Material Selection: Rubber Material: I
Which industries apply PTFE lined rubber expansion joints?
2025 / 02 / 20
1. Chemical Industry Used for transporting corrosive media such as acids, alkalis, and salts, commonly seen in pipeline connections and compensation. 2. Oil and Gas Industry Used for transporting corrosive oil and gas media, suitable for high-temperature and high-pressure environments. 3. Pharmaceutical Industry Used for transporting corrosive pharmaceutical liquids and chemicals, ensuring the sealing and corrosion resistance of pipeline systems. 4. Food and Beverage Industry Used for transporting corrosive food ingredients or additives, complying with hygiene standards. 5. Power Industry Used for transporting corrosive media, such as limestone slurry in desulfurization systems. 6. Water Treatment Industry Used for transporting corrosive wastewater or chemicals, such as acidic or alkaline media in sewage treatment. 7. Metallurgical Industry Used for transporting corrosive media, such as pickling solutions and electrolytic solutions. 8. Paper Industry Used for transporting corrosive chemicals,
How to select a PTFE lined bellow expansion suitable for specific medium environments?
2025 / 02 / 18
1.Understand the Corrosive Environment: This includes the nature, concentration, and temperature of the corrosive medium. For instance, in environments with strong acids or bases, a PTFE lined bellow expansion can be selected; whereas, in environments with high temperature, high pressure, high humidity, and high corrosion, acid and alkali-resistant PTFE lined bellow expansion can also be chosen. 2.Consider the Operating Conditions: Such as operating temperature, pressure, and displacement. PTFE lined bellow expansion can withstand temperatures ranging from -60°C to 150°C under highly corrosive medium conditions. Therefore, when selecting, it is necessary to ensure that the operating conditions of the compensator match the medium environment. 3.Pay Attention to Technical Parameters: Such as compensation capacity, displacement direction, and displacement form. The selection of these parameters needs to be determined based on actual engineering requirements to ensure that the compensator can meet the displacement compensation and vibration reduction requirements of the piping system. In summary, PTFE lined bellow expansion have broad application prospects in various co
How to Replace the Skin of a Fabric Expansion Joint?
2025 / 02 / 16
The process for replacing the skin of a non-metallic expansion joint mainly includes three main steps: preparation, removal of the old skin, and installation of the new skin. Here is a detailed replacement process: Preparation Inspection and Confirmation: Ensure that the outer diameter, skin width, technical parameters, and installation location of the non-metallic expansion joint meet the construction requirements.Material Preparation: Check whether the skin, pressure plates (if r
How to Choose Rubber Expansion Joint?
2025 / 02 / 15
The working pressure of rubber expansion joints depends on factors such as material, structure, and size. Below are the pressure ratings for some common specifications of rubber expansion joints: Low-pressure Rubber Expansion Joints: These have a working pressure generally below 0.1 MPa and are suitable for low-pressure piping systems such as water supply and drainage pipes, ventilation ducts, etc.
2025 / 02 / 14
The connection of the C2F double flange loose sleeve force transmitting joint for butterfly valves is a common piping connection method. This connection method not only ensures smooth connection between pipes but also evenly distributes axial thrust generated by temperature changes, media flow, and other factors throughout the piping system during operation. Connection Steps
How to trim the rubber expansion joint?
2024 / 12 / 23
Trimming of rubber expansion joints refers to the process of processing the edges of rubber flexible joint during production or use. The purpose of trimming is to remove excess rubber edges, improve appearance, ensure dimensional accuracy, and improve the overall performance of the product. Trimming methods include manual trimming, mechanical trimming, frozen trimming and other technologies. Common ways to trim rubber flexible joints 1.Manual trimming: Use hand tools such as punches, scissors, scrapers, etc. to remove excess edges of rubber flexible joints. This method is suitable for trimming of small batches or complex shapes, but the efficiency is low and the quality is greatly affected by the operator's skills. 2.Mechanical trimming: Trimming is performed using mechanical equipment such as punching machines, grinding wheel edgers, and circular knife trimmers. Mechanical trimming is suitable for mass production, which can improve efficiency and maintain consistency in trimming quality. 3.Frozen trimming: Use freezing media such as liquid nitrogen or dry ice to quickly cool the rubber to make it brittle, and then remove the burrs through physical impact. Frozen trimming is suitable for precision products and can achieve high-quality trimming effects, but the equipment cost is high. Trimming tips and precautions 1.When performing manual trimming, you should ensure a clear understanding of the trimming location and technical requirements, and use the tools correctly to avoid unnecessary damage to the rubber flexible joint. 2.When performing mechanical trimming, you should choose a suitable trimming method according to the material and hardness of the rubber flexible joint, such as cold cutting or hot cutting, to reduce the problem of uneven trimming caused by high elasticity. 3.When performing frozen trimming, the temperature and action time of the freezing medium should be
How to choose duckbill check valve with internal or external clamp?
2024 / 12 / 20
The difference between duckbill valves with built-in clamps and external clamps is mainly reflected in the installation position and structural design. 1. Installation position: Duckbill valve with built-in clamps: usually placed inside the drainage pipe. When installing, place it parallel to the inside of the pipe and tighten the clamp nut. This type of duckbill valve is generally placed inside the drainage pipe. You can choose products suitable for your working conditions according to the connection needs of the pipe. Duckbill valve with external clamps: placed outside the drainage pipe, the sealing end face is usually much larger than the pipe diameter. This type of duckbill valve is installed outside the pipe and connected to the pipe through a clamp. 2. Structural design: Duckbill check valve with built-in clamps: a metal cavity is added on the basis of the flange-type flexible check valve, with flanges on both ends, which can replace the traditional pipeline check valve. This design makes the built-in duckbill valve have high reliability and maintenance-free characteristics. Duckbill valve with external clamps: usually adopts a sleeve design, which is inserted into the matching connecting pipe. The pipe and the inner wall of the sleeve can be coated with hydraulic glue for sealing, and fixed with a metal clamp. 3. Application scenarios: Internal clamp duckbill valve: suitable for occasions where it needs to be installed inside the pipeline, it can be better integrated into the pipeline system and reduce the impact on the pipeline appearance. External clamp duckbill valve: suitable for occasions where it needs to be installed outside the pipeline, which is convenient for maintenance and inspection. Internal clamp duckbill valve and external clamp duckbill valve have obvious differences in installation position, structural design and application sce
Does temperature have a big impact on the performance of flexible metal hose?
2024 / 12 / 19
The influence of temperature on the performance of flexible metal hose is mainly reflected in the following aspects: 1.Corrosion resistance: Changes in temperature will affect the corrosiveness of the conveying medium, thereby affecting the corrosion resistance of the metal hose. Especially in high temperature environments, metal hoses are more susceptible to corrosion, which will shorten their service life. 2.Mechanical properties: High temperature will cause the mechanical properties of flexible metal hose materials to deteriorate. For example, stainless steel hoses may experience stress corrosion at high temperatures, leading to cracking or bursting. In addition, excessive temperature may also lead to reduced cutting performance and processing accuracy of hose materials. 3.Working pressure: Increased temperature will reduce the working pressure bearing capacity of metal hoses. For example, some stainless steel hoses need to reduce their rated working pressure according to the correction factor at high temperatures to ensure safe use. Similarly, PTFE lined metal hoses also need to halve their working pressure at high temperatures. 4.Thermal expansion and contraction: Metal hoses are susceptible to thermal expansion and contraction in high or low temperature environments, which may cause deformation or damage to the hose. Therefore, appropriate insulation measures need to be considered during design and installation. 5.Service life: Long-term exposure to extreme temperatures will significantly shorten the service life of metal hoses. For example, although stainless steel hoses have good high temperature resistance, long-term exposure to extreme temperatures may still affect their performance and life. 6.Chemical compatibility: The chemical compatibility of flexible metal hoses with the conveying medium will also change at different temperatures. For example, at high temperatures, some stainless
How does the PTFE lined bellow expansion joint?
2024 / 12 / 18
The PTFE lined bellow expansion joint is a device that uses a flexible bellows to compensate for the thermal expansion and contraction of the pipeline, absorb vibration and displacement. It is mainly composed of metal bellows, end pipes, flanges and sealing materials. In terms of working principle, the PTFE bellows compensator achieves elastic deformation through its internal corrugated structure. This deformation can occur when the pipeline expands due to heat or contracts due to cooling, thereby compensating for the change in the length of the pipeline. When the temperature of the medium in the pipeline system changes, the bellows will stretch or shrink accordingly. Because the bellows has good flexibility and elasticity, it can absorb these changes without excessive stress. This compensation effect helps to reduce stress concentration in the pipeline system and extend the service life of the pipeline and its accessories. In the superheated steam environment, the PTFE coating of the PTFE lined bellow expansion joint can provide additional high temperature resistance, protect the bellows from high temperature damage, and maintain its sealing performance. The non-stickiness and chemical inertness of PTFE materials make the compensator resistant to most chemical corrosion and suitable for conveying various corrosive media. In practical applications, the design and size of the PTFE bellows compensator will be determined according to the specific requirements of the pipeline system to ensure safe and effective operation within the expected operating temperature and pressure range. During installation, appropriate guiding and fixing measures must also be considered to ensure that the compensator can expand and contract freely without unnecessary constraints.
How to install double sphere rubber expansion joint?
2024 / 12 / 17
The following points should be noted when installing the double ball rubber expansion joint: 1.Avoid over-displacement: During the installation process, it is strictly forbidden to exceed the displacement limit of the rubber flexible joint to prevent the joint from being damaged or failing. 2.Support and fixation: The pipeline must have a fixed support or fixed bracket, and the force of the fixed bracket must be greater than the axial force to ensure that it will not be pulled off due to pressure during operation. 3.Bolt installation: The bolts should be installed symmetrically and tightened gradually with pressure to prevent local leakage. For high pressure working environments (such as above 1.6MPa), the bolts should be equipped with elastic pressure pads to prevent the bolts from loosening. 4.Avoid distortion: Try to avoid torsional deformation of the double ball rubber flexible joint, as this will reduce its service life and performance. 5.Keep away from heat sources: The installation site should be away from heat sources and ozone areas, and avoid strong radiation exposure to prevent aging or damage to the rubber material. 6.Inspection and maintenance: After installation, it is necessary to regularly check whether the screws are loose and tighten them in time to prevent air leakage or falling off. 7.Environmental adaptability: Pay attention to the use environment and ensure that the rubber flexible joint is suitable for the medium and temperature conditions in which it is located. By taking the above precautions, the normal operation and service life of the double-ball rubber flexible joint can be effectively guaranteed.
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Privacy statement: Your privacy is very important to Us. Our company promises not to disclose your personal information to any external company with out your explicit permission.